Dec 30,2022
Several Speed Regulating Modes of Automatic Winding and Binding Machine
The automatic wire winding and binding machine is a machine that winds a linear object onto a specific workpiece. In order to adapt to the processing technology of the coil, the automatic wire winding and binding machine needs to be equipped with the spindle speed regulating function, and the processing types of the wire winding equipment are different. We are familiar with three types of spindle motors, namely, AC motor, DC motor, and servo drive motor. The speed regulating methods used by these motors have their own characteristics. The speed regulating methods in the equipment are described below in combination with the automatic wire winding and binding machine equipment:Full automatic wire winding and binding machine is an indispensable component in automatic transformer. The quality of components will seriously affect the effect of the machine. But what are the quality requirements of full automatic wire winding and binding machine? The quality of the wound products is stable, and the products have the same performance and quality as the imported equipment. The qualification rate can be increased from 90% of the manual wound products to 99.9%, meeting the high quality requirements of electronic component enterprises. The transformer full-automatic wire winding and binding machine is a mechanical tension indicator, which can know how many grams of wire winding tension is through the pointer scale, avoiding the deviation caused by the operator's adjustment by experience. The paying off tensioners of thin wires are generally spring friction plate type, which can fully meet the requirements after careful adjustment.
The requirements of power supply technology for electronic transformer winding machine, like all products as commodities, are to achieve better performance price ratio in specific functions under specific conditions of use. Sometimes it may focus on price and cost, and sometimes it may focus on efficiency and performance. Now, light, short hail and small become the development direction of electronic transformer, which emphasizes cost reduction. From the general requirements, four specific requirements can be obtained for the use of electronic transformer winding machine to complete functions, improve efficiency and reduce costs. The shape of the winding object of the transformer winding machine has a considerable relationship with the height and outgoing distance of the cable arranger. The speed of the square winding object should not be too fast, and there will be round bumps in the middle, which will affect the regularity of the cable arrangement. Everything has quality requirements, but the high quality requirements of automatic wire winding and binding machines are more stringent. Social development is bound to interact with machines, and the development of automatic wire winding and binding machines has led the machine industry.
1、 Speed regulation mode of AC motor: this type of motor has no speed regulation function itself, and it needs to realize speed regulation function through electromagnetic speed regulation device or by installing frequency converter. We usually use frequency converter speed regulation mode in winding equipment. The frequency converter is controlled by the control system of winding equipment to make the motor have speed regulation function, which also has a certain energy-saving effect.
2、 Speed regulation mode of servo drive motor: it is a precision moving part suitable for high-precision winding equipment. It is used together with a special driver to achieve closed-loop operation control. This type of motor is characterized by constant torque and closed-loop operation, which is used to meet the processing requirements of high-precision coils
3、 Speed regulation mode of DC motor: DC motor needs to convert the power supply into DC to drive the motor. Therefore, DC motors are equipped with DC speed regulating boards or brushless drivers to drive and control the motor. Due to the small size of the motor, it is required to use a large amount in small winding equipment.