Mar 24,2023
Talking about the maintenance of the binding machine
Before using the binding machine, it is necessary to check whether the photoelectric tubes of the binding machine components are in good condition, whether the reflective plate is aligned, and whether there is dust on it. If not, align it in the correct position and remove the dust on it. Check whether the screws and nuts of each component are loose and tighten them in a timely manner. If there is a lack of nails or caps, the repair personnel must be notified to handle it in a timely manner. Check whether there is any debris blocking in the belt feed rail. If any, it must be removed. Use compressed air to blow out the dust inside the belt feed rail.Check whether there is a lack of oil in the crankshaft. If there is a lack of oil, the crankshaft must be refueled using a dip method, usually using a small stick to dip the oil and slowly drip it onto the shaft. Do not pour it upside down into the belt feed rail. When applying the belt, it slips, does not retract, and does not tighten the belt. If any abnormal phenomena are found during the startup process, such as loud noise, high vibration, and odor, etc. If you cannot find them yourself, you should stop the automatic binding machine and call for repair personnel to handle them to avoid causing damage to internal parts. In addition, it also provides the use and maintenance of vacuum packaging machines, binding machines, and shrinking machines.
During the production process of packaging belts, due to the impact of the density of incoming materials, equipment failures, human factors, and other factors, the specifications of the belt are unstable after manufacturing. The following situations often occur: uneven thickness, uneven width, and rough surface. This makes it difficult to attach, tighten, or jam the tape during the packaging process. It directly affects the production schedule and the downtime rate of the packaging group. The usual treatment method described above is to first check whether it is the equipment or the tape. When checking and confirming that it is the tape, if uneven thickness, width, etc. are found, it is a quality problem with the binding tape. "The unqualified small section should be cut out and not used. During the trial run, if the belt can be fastened but cannot be fastened, adjust the elastic button on the binding machine until the belt meets the process standards.".
The unstable quality of the banding machine's belt can also cause difficulty in entering or directly failing to enter or remove the belt, and even cause tape jamming. If most of the tape in a roll does not meet the quality standards, then replace it with a new bundle for trial binding. "During production, cigarette packs are directly run over without being taken, or one of them is not taken.". The photocell and reflector should be checked for alignment, and if not, they should be aligned. If there is any damage, inform the electrician to replace it. When the cigarette bag reaches the position where it should be strapped, it is not strapped. The treatment method is to check whether the temperature regulator of the electric soldering iron is at the required temperature position, usually at 300C., It can be adjusted between plus and minus 10C according to the temperature of the environment.
Too high a temperature in the binding machine can easily cause breakage after ironing, and too low a temperature can not adhere to the tape. Check whether the belt feed rail is loose. Generally, if the screw cap falls off, the loose belt feed rail will cause the belt to slide sideways, unable to reach the standard position, and even unable to attach the belt. Strap jamming is also a common problem. During startup, improper operation or non-standard tape can cause the tape to get stuck in the tape feed rail. This requires removing the belt stopper beside the belt feeding rail, pulling out the tape that is stuck inside, and using compressed air to blow out the residual binding tape and dust inside.
When changing the binding belt, it is necessary to be calm and stable. When the binding belt is still enough to pack 2-3 bags, remove the binding belt from the binding belt rack and place it aside, which will allow some time to replace the newly replaced binding belt without affecting normal production. After changing, wear the tape in order, and finish the remaining previous roll of tape, usually until the last one. Routinely economize and eliminate waste. Then, put on the new binding belt and complete the belt replacement process. When replacing a new belt, there may be uneven tightness, and the tightness button should be adjusted in a timely manner until it meets the process standards. The binding belt should be adjusted appropriately. If it is too tight, it may not fit properly, and if it is too loose, it may not meet the process requirements. It is necessary to adjust the equipment to meet the process standards and ensure the success rate of tape binding.