Oct 09,2022
The reasons for the failure of the automatic winding machine are these
A fully automatic winding machine is a machine that winds a wire-like object onto a specific workpiece. The automatic winding machine is a new type of machine developed. In order to meet the requirements of high efficiency and high output, the automatic machine generally adopts a multi-head linkage design. Most of the domestic manufacturers refer to the imported machines from Taiwan and other places. It adopts a programmable controller as the control core of the equipment, and cooperates with manipulators, pneumatic control components and execution accessories to complete functions such as automatic wiring, automatic foot wrapping, automatic thread trimming, and automatic loading and unloading of skeletons.1. The position of the spindle stopper is not precise enough, which is often the case with automatic winding machines. This condition is mainly caused by braking problems. Like loose brake pads, or black brake pads worn. In addition, it has a lot to do with the setting of braking time. If the set time is insufficient, the spindle will not be positioned correctly. To fix this, you will need to replace the brake pads or readjust the braking time.
2. The coil wire is not wound neatly. When this happens, it is necessary to analyze whether the problem occurred during normal processing or after replacing and debugging the product. If it's the former case, it's mostly caused by a hardware problem, and if it's the latter case, it's usually a setup problem. The hardware problem may be due to the looseness of the fixture, the looseness of the fastening screws of the wiring mechanism, and the insufficient lubrication environment of the wiring mechanism, which causes the stepper motor to run under load and cause wiring failure.
3. Inaccurate winding coils, or deviations in the number of winding machines, mainly due to sensor or controller problems, resulting in the winding machine not working properly, it is necessary to have the winding machine manufacturer repair it.
4. There is an abnormal sound during the operation of the automatic winding machine. The difference in sound is used to judge whether there is an abnormal problem with the winding machine. Of course, this requires professional judgment.